UK Industrial IoT & Digital Manufacturing

Operational
Intelligence
for Industry.

Energy monitoring, UniQorn Trace™ and operational visibility solutions — built for manufacturers who need results, not complexity.

Industrial IoT·Energy Intelligence·Digital Manufacturing
Machine-Level Energy Monitoring
CO2 & Sustainability Reporting
UniQorn Trace™
Real-Time Operational Visibility
Energy Cost Attribution

Why Manufacturers Come to Us

Manufacturing teams need better operational visibility

These are the real challenges we help manufacturers address — not abstract technology problems, but operational pain points with measurable costs.

Rising Energy Costs

Energy is your second-largest cost. Without machine-level visibility, you cannot identify waste or drive meaningful savings.

Limited Machine Visibility

Operators lack real-time data on what machines are running, idle, or consuming energy unnecessarily.

Manual Reporting

Spreadsheets and paper-based reporting slow decisions and introduce errors into your operational data.

Disconnected Operational Data

Data scattered across systems, shifts, and sites makes it impossible to build a consistent operational picture.

Sustainability Pressure

Customers, regulators, and investors expect credible Scope 2 emissions data and measurable efficiency improvements.

Future Traceability Requirements

Digital Product Passport regulation and customer requirements demand structured product data and traceability records.

Our Solutions

Two focused solutions. Real operational impact.

We focus on where manufacturers can deliver the fastest, most measurable value from digitalisation.

Solution 01

Energy Monitoring & Operational Visibility

Monitor machine-level energy consumption, operational status, CO2 impact and performance trends using Industrial IoT sensors, gateways and dashboards.

kWh per machine
CO2 equivalent
Machine status
Idle energy waste
Operational trends
Cost visibility
Solution 02

UniQorn Trace™

Digital Product Passport & Product Traceability

Support future-ready digital traceability using QR, RFID or NFC-enabled product information systems and digital product record architecture.

Digital product records
End-to-end traceability
Compliance visibility
Inspection history
Customer-facing pages
QR/RFID/NFC enabled

Architecture

How It Works

A straightforward Industrial IoT pipeline — from sensor data to operational insights and actions.

Sensors

IoT energy & status sensors on machines

Gateway

Secure local data aggregation

Cloud Platform

Scalable cloud data processing

Dashboard

Real-time operational visibility

Insights

Trends, anomalies & benchmarks

Actions

Targeted improvement decisions

Our Approach

Start with a focused pilot

UniQorn Systems uses a phased pilot approach to validate value quickly before scaling. We minimise your risk and investment at the start, proving results before you commit to wider rollout.

Our pilots are designed to deliver measurable insights within weeks — not months — giving your team confidence and data to support the business case for scaling.

One machine or production line

One real-time dashboard

One product category

Validated value in weeks

Coming Soon

UniQorn Manufacturing Excellence Platform

A modular digital operating system designed to support Manufacturing Excellence routines. Currently under phased development.

Digital Daily Management
Gemba Walk Digitisation
Action Tracking
Root Cause Analysis (RCA)
KPI Review Boards
Maintenance Routines
Safety Observations
Operational Dashboards
Currently under phased development — register interest via our contact form.

Why UniQorn Systems

Manufacturing experience.
Not just technology.

UniQorn Systems combines Manufacturing Excellence, Industrial IoT and practical operational experience to help manufacturers improve visibility, operational performance and future readiness.

Practical manufacturing and operational experience — not just technology
Solutions designed for real factory environments, not idealised scenarios
Phased pilot approach minimises risk and validates value early
UK-based team with domain expertise in manufacturing and Industrial IoT
Structured methodology combining lean, digitalisation and operational excellence
Scalable architecture built for growth beyond your first pilot

Ready to explore your first digital manufacturing pilot?

Start a conversation with our team. We will help you identify the right starting point and define a focused pilot with clear, measurable outcomes.

Speak with UniQorn Systems

Contact us to discuss Industrial IoT, Energy Monitoring, UniQorn Trace™ or future digital manufacturing initiatives.

Email Us