Solution 01 — Available Now

Energy Monitoring &
Operational Visibility

Monitor machine-level energy consumption, operational status, CO2 impact and performance trends using Industrial IoT sensors, gateways and cloud dashboards.

Energy DashboardLive

Total kWh Today

1,248kWh

-8.2%

CO2 Equivalent

312kg CO2

-11.4%

Energy Cost

£187

-9.6%

Idle Energy

94kWh

-23.1%

Active Machines

14/18

Energy/Unit

0.42kWh

-4.5%

Platform Capabilities

What You Get With Energy Monitoring

Machine-Level Energy Monitoring

Clip-on CT sensors and IoT hardware capture real-time kWh consumption per machine, production line or zone — without modifying your electrical infrastructure.

Operational Status Tracking

Know which machines are running, idle, or offline at any moment. Identify unnecessary idle-state energy consumption and quantify the cost.

CO2 Impact Visibility

Automatically convert energy data into CO2 equivalent emissions. Support Scope 2 reporting and sustainability targets with credible, real-time data.

Performance Trend Analysis

Track energy intensity, efficiency ratios and consumption patterns over time. Identify seasonal patterns, shift variations and benchmark against baselines.

Anomaly Detection & Alerts

Set thresholds for energy spikes, unusual idle consumption or out-of-hours usage. Receive alerts to enable rapid investigation and action.

Cost Attribution & Reporting

Translate energy data into cost per unit, per shift, or per product line. Build the business case for maintenance, process change or equipment investment.

Key Metrics

Everything you need to understand energy performance

kWh consumption per machine, line and zone
CO2 equivalent per shift, day and week
Energy cost per unit produced
Idle state energy and associated cost
Machine operational status in real time
Out-of-hours and unoccupied consumption
Trend analysis vs baseline and targets
Shift-by-shift energy performance comparison
Line 2 — Energy Breakdown
CNC Machine A
48 kWhRunning
Press Line 1
62 kWhRunning
Conveyor B2
18 kWhIdle
Compressor Unit
35 kWhRunning
Welding Station 3
0 kWhOff

Deployment Process

From site visit to live data in days

01

Site Survey

We review your facility layout, machine list, electrical infrastructure and reporting requirements.

02

Hardware Deployment

Non-invasive CT sensors and IoT gateways are installed by our team — typically within a day for a pilot scope.

03

Platform Configuration

Dashboards, alerts and reports are configured to your KPI framework and shift patterns.

04

Go Live & Validate

Your team starts using the platform. We validate data quality and baseline your starting position.

05

Insight Review

Within the first two to four weeks, we conduct a structured review of findings and priority actions.

CT Sensors

Non-invasive clip-on sensors — no electrical modifications required.

IoT Gateways

Secure, industrial-grade gateways. WiFi, Ethernet or cellular.

Real-Time Data

Sub-minute data refresh rates. Historical data retained for trend analysis.

Scalable

Start with one machine. Expand to your entire facility.

Industrial Hardware

Non-invasive. Rapid deployment. Minimal disruption.

Our sensor hardware is purpose-built for industrial environments. Installation is non-invasive — no electrical rewiring, no production downtime, no complex integration projects.

Speak with UniQorn Systems

Contact us to discuss Industrial IoT, Energy Monitoring, UniQorn Trace™ or future digital manufacturing initiatives.

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